Carbon DLS 3D Printing
Digital Light Synthesis for high-performance prototypes and serialized production. Engineering-grade resins with isotropic mechanical properties.
Free shipping on all US orders. ISO 9001 and AS9100D certified.
What is Carbon DLS Technology?
Carbon Digital Light Synthesis (DLS) is an advanced 3D printing technology that uses digital light projection, oxygen-permeable optics, and programmable liquid resins to produce parts with exceptional mechanical properties and surface finish. The process is also known by its original name, Continuous Liquid Interface Production (CLIP).
Unlike traditional layer-by-layer printing, DLS is a continuous process that produces parts with isotropic properties—meaning strength is uniform regardless of build orientation. This eliminates the weak Z-axis often found in other additive manufacturing processes like FDM.
Carbon's materials are urethane-based or epoxy-based, with a secondary thermal curing step that activates dormant polymers. This makes parts significantly stronger and more durable than UV-curing alone, bridging the gap between prototyping and production-grade injection molding.
Carbon DLS Materials
Engineering-grade resins from rigid polyurethanes to soft elastomers.
Rigid Materials
Rigid Polyurethane
High-performance rigid material with excellent toughness and elongation for functional parts.
Urethane Methacrylate
Single-cure resin with customizable color options. General purpose with good impact strength.
Impact-Resistant Epoxy
Engineering-grade epoxy with excellent chemical resistance and high temperature performance.
Flexible Material
Flexible Polyurethane
Highly flexible material with exceptional elongation and fatigue resistance for living hinges.
Elastomer Materials
Elastomeric Polyurethane
Rubber-like elastomer with outstanding elongation and durability. Ideal for gaskets and grips.
Elastomeric Silicone-Urethane
Soft, tear-resistant silicone-like material for cushioning, wearables, and medical applications.
Additional Carbon materials available upon request. Select "Other" when quoting and specify your resin requirements.
Available Finishes
Standard
Matte to semi-gloss surface finish depending on feature orientation. Supports removed and surfaces cleaned.
Custom Color (UMA 90)
UMA 90 available in custom solid colors beyond standard black and white options.
Custom Finishing
Additional post-processing options available upon request for specialized requirements.
Carbon DLS Applications
From functional prototypes to serialized production runs.
Rapid Prototyping
Create strong, functional prototypes with end-use material properties for design validation and testing.
End-Use Production Parts
Manufacture fully dense parts with engineering-grade properties suitable for functional applications.
Serialized Production
Produce small to medium-sized parts in production quantities at pricing competitive with injection molding.
Benefits of Carbon DLS
Engineered Materials
Print directly in urethanes, epoxies, elastomers, and specialty thermosets with exceptional mechanical properties.
Complex Geometries & Lattices
Industry-leading capability for lattice structures, organic shapes, and internal channels.
Isotropic Properties
Continuous printing process produces parts with uniform strength regardless of build orientation.
Production Scalability
Economical production of small parts without tooling investment, competitive with injection molding.
Superior Surface Finish
Smooth surfaces with minimal layer lines compared to other additive manufacturing processes.
Rubber-Like Options
Elastomer and silicone resins that outperform most additive-manufactured flexible materials.
Ready to Start Your Carbon DLS Project?
Upload your CAD files for instant pricing on engineering-grade 3D printed parts.
Get Your Instant QuoteCarbon DLS General Tolerances
| General Tolerance | ±0.08mm for the first 25mm, plus ±0.25mm per 25mm thereafter |
| Build Volume | 189 x 118 x 326mm (7.4" x 4.6" x 12.8") |
| Ideal Part Size | Parts under 50 x 25 x 75mm for best production economy |
| Minimum Wall Thickness | 0.75mm (0.030") for walls, text, and lattice features |
| Pixel Resolution | Approximately 0.13mm (0.005") square |
Tolerances may vary based on part geometry, support strategy, and build stresses. Parts exceeding 100 x 100 x 150mm may require manual review.
What Sets Carbon DLS Apart
Unlike photopolymer processes such as SLA or PolyJet, Carbon DLS parts undergo a secondary thermal curing step that activates dormant urethane or epoxy chemistries. This results in parts that are significantly stronger and more durable than UV-curing alone can achieve.
The continuous printing process—without discrete layer stops—produces parts with isotropic mechanical properties. This means strength is uniform in all directions, a significant advantage over processes like FDM where Z-direction features can be substantially weaker than XY-direction features.
These characteristics make Carbon DLS an ideal bridge between prototyping and injection molding, and in many cases, a viable alternative for low-to-mid volume production of end-use parts.
Why Choose Artemis 3D for Carbon DLS?
Endless Options
Choose from rigid, flexible, and elastomeric materials with various finishes and post-processing options for your specific application.
Easy to Use
Get parts delivered to your door without the hassle of sourcing, project management, or logistics coordination.
Certified Quality
ISO 9001:2015, ISO 13485, and AS9100D certified partners ensure consistent, high-quality results on every order.
Start Your Carbon DLS 3D Printing Project
Upload your CAD files and get instant pricing for engineering-grade parts with isotropic properties and exceptional surface finish.